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Let Us Replace Your Prefab Panels Or Fireplace Screen

A to Z Chimney Services can help you with maintaining your prefabricated chimney and fireplace every step of the way. One of the most crucial repairs we make is replacing the walls—or panels—of Zero Clearance fireplaces (ZC’s). Prefabs or ZC’s are different from masonry fireplaces in that they are not made of brick and mortar. Instead ZC’s are made out of very thin sheet metal, and the walls are lined with refractory cement insulating panels that take the majority of the heat’s abuse and keep the metal cooler. ZC’s get their name because there’s very little “clearance” between the flammable 2×4’s and the outside of the sheet metal box. In fact, flammable 2×4’s are often located within ½ inch of the sheet metal. This means that what comes between your home and your fireplace has to be extremely heat resistant, and this is why damaged refractory panels should be repaired by a professional before you light even one more fire. Don’t risk it.

If you were to light a fire in a firebox with damaged or missing refractory panels, two things could happen. First, the thin sheet metal fireplace could get really hot and warp, thus permanently damaging the unit and requiring the entire fireplace to be replaced. Secondly, and worst of all, as the metal gets hot, you risk having the heat transfer onto the nearby flammable 2×4 studs, thus catching your house on fire.

Do I Need To Replace My Fireplace’s Refractory Panels?

damaged fireplace screen

BEFORE with damaged panels.

fireplace with new screen panels installed

AFTER with new panels

How do you know when it’s necessary to replace your refractory panels? The rule of thumb is that once you can either get the edge of a credit card into the crack or once the panel is cracked all the way through and flexes when you press on it lightly, it must be replaced. Also, if no cracks are visible, but chunks of the cement have fallen off (known as “spalling”), it should be replaced as well.

Like any other household appliance, refractory panels will eventually wear out and need to be replaced. The more often your burn fires, the more quickly your refractory panels will need to be replaced. If your prefab’s walls are cracked or damaged, we recommend you discontinue any further fires until you have the damage inspected by a CSIA-certified chimney sweep and replaced if necessary.

We Carry And Install Fireplace Spark Screens

Among other fireplace accessories, we also carry an attractive line of spark screens that will keep your embers and sparks safely inside your firebox. Whether your spark screen is missing, stuck on its track, or just looking like its best days are behind it, we can locate the right screen for your fireplace.

If you see cracks in your factory-made fireplace’s firebox or you need a new fireplace screen, contact A to Z Chimney Services today. Email us at info@atozscreens.com, call us, or fill out our online appointment form!

 

Outdoor fireplaces add a whole new level of enjoyment to hanging out at home. Are you thinking about this kind of fireplace installation for you and your family? Give us a call.


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Testimonials

Dear A to Z,

I just wanted to thank you for your honesty and for a thorough inspection of my chimney. One of the biggest concerns I have when hiring service professionals is being taken advantage when not having first hand knowledge of the various procedures. Last year when I had my chimney swept by one of your competitors, they claimed that I had a chimney fire, and that my flue was now cracked and needed extensive repairs.

This year, I hired A to Z to come out and sweep and inspect the flue because I heard they inspect the chimneys with a Chim Scan camera at no additional charge. The technician who came to my home, assured me I would be able to see any cracks or hazardous conditions along with him as he video scanned my flue. To my utter delight, NO EVIDENCE OF A CHIMNEY FIRE OR DAMAGE IN MY FLUE WAS DETECTED!!! Chris was extremely detailed in his inspection and really took his time educating me so I could feel comfortable. It was obvious that he knew what he was talking about and truly interested in doing the right thing…a far cry from last year’s experience with the other company. If anyone asks for an HONEST, COMPETENT, AND PROFESSIONAL chimney sweep company, I'll be sure to recommend A to Z!

~ Ms. Randi Scott, Lincoln, CA
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